Syrup shops
The wide range of technologies for sugar treatment and soft drink production is the result of decades of dedicated research and development in this market by Liess. From raw materials to the final beverage, every phase of the process features solutions tailored to each need and customer profile. From simpler to more sophisticated and high-value-added equipment, we always ensure the best and most cost-effective operational outcome for each application.
Sugar Dissolution
There are three products with distinct technologies for sugar dissolution. Beginning with the traditional Batch System, moving on to Continuous Hot Dissolution, and the most advanced solution, the Continuous Cold System, which offers up to 70% energy savings compared to the hot process.
Each application or requirement has a more suitable feature, whether in terms of efficiency, operational gains, or investment costs. Continuous sugar dissolution, whether hot or cold, is fully automatic and requires no operator intervention. It controls all variables, ensuring uninterrupted operation over long periods and producing syrup with Brix levels within client specifications.
Clarification of Simple Syrup by Filter
Pre-Cover
Traditional activated carbon clarification system, featuring a compact and cost-effective installation. It includes a retention tank, diatomaceous earth and carbon dosing, and syrup filtration using a Pre-Coat filter.
Ion Exchange Syrup Clarification
A world pioneer in the use of ion clarification technology for sugar in the soft drink industry, Liess has developed the product into its fourth generation, offering an economically viable, environmentally friendly solution with the flexibility that early equipment lacked.
Market knowledge and understanding of sugar characteristics enable the company to develop a system that maximizes resin properties utilization, minimizing downtime for regeneration and special cleaning. Another advantage is the reduction in water consumption during procedures.
Final Syrup and Ready-to-Drink Beverage Room
There are several possibilities that can be employed, always meeting the requirements and characteristics of each project. Our extensive supply line allows for the construction of rooms with tank interconnections through manual control panels or automatic valve manifolds that are contamination-proof. Regarding product preparation, options range from manual loading of components and additives to systems with automatic equipment for batch preparation.
If the choice is not to use final syrup and produce ready-to-drink beverages from flavor components and simple syrup, then the Beverage Final Blender is the solution. It handles one or more flavors simultaneously, with a complete process for nearly syrup and deaerated water preparation. The various available technologies and solutions enable the selection of the most suitable one for each demand, always focusing on the best cost-effectiveness ratio and ensuring that each customer's specific needs are met.
Batch Control
A dedicated equipment for automatic dosing of components for preparing a batch of final syrup or nearly syrup can be supplied with either a cold or hot mixing tank, equipped with pumps, automatic valves, and all necessary instrumentation for the automatic preparation of pre-defined recipes. This ensures process repeatability and precision in the composition of the final product.
Characteristics
Here's the translation of the list of requirements you've provided:
- Precise loading of simple syrup;
- Nozzle for dosing liquid components from small containers;
- Positive pump with suction lance for loading juices from drums;
- Internal container washing system for complete product utilization;
- Tank with agitator for powder dilution (can be heated or not);
- Accounting for all water used in dilution and component loading processes;
- Final water dosing for batch Brix adjustment;
- All operations follow predefined recipes in quantities and sequence;
- Option for barcode reader function for ingredient release.
If you need more details or have any other requests, feel free to ask!
Continuous Drink Preparation
An entirely automatic system that eliminates the need for a dedicated operator. It removes the final syrup tanks and installations by precisely dosing all liquid components of the beverage with mass flow control. This system corrects Brix variations in the syrup independently of temperature and ensures total product quality. Moreover, it can supply multiple bottling lines simultaneously.
Salt Blender
The Liess SaltBlender equipment is designed for continuous mixing and dosing of distilled water with salts in-line. It allows for blending with different proportions using two dissolving tanks equipped with agitators to ensure the homogeneity of the final product. In-line dosing is carried out by dosing pumps with automatic speed control adjusted by the flow rate of distilled water from the main line.